مقدمه
In the rapid world of construction, mineral and road construction projects, mechanical shovels and hydraulic hammers (Picor) are known as the beating heart of operations. The efficiency and durability of these heavy machinery depends directly on the quality of their spare parts, especially the parts under the highest pressure and abrasion. In the meantime, the Beck Bekoor Bill is one of the most vulnerable, yet vulnerable pieces. Located at the front of the hydraulic hammer, it is responsible for transferring the impact force from the piston to the Picor and in some way the focal point of all energy destruction.
Choosing a high quality anchor not only guarantees the lifespan of your hydraulic hammer, but also significantly increases the productivity of the project by preventing successive failures and stopping operations. Shah Hosseini Steel Collection is known as one of the pioneers of producing all kinds of anvils in Iran with a deep understanding of this need and relying on years of experience, the technical knowledge of the day and the use of the best raw materials.
بکهد پیکور (Back Head) چیست و چه نقشی در چکش هیدرولیکی دارد؟
To understand the importance of the ankle, we must first get acquainted with the overall structure of the hydraulic hammer. The upper part of the hammer, which is called the "top cylinder", is a nitrogen gas chamber. This compact gas provides the energy needed to restore the piston to its initial position after each impact and acts as a powerful assistant. This process regulates the speed and power of the Pixor. The quality of the anvil production of the Beckfur Bill is very important in this section, as any leakage or defect in this chamber can completely disrupt the performance of the hammer.
سندان پیکور (Anvil / Thrust Ring / Front Head): کانون انتقال قدرت
The ankle, also known in Persian by other names such as "cushion", "bumper" or "forehead", is a very strong steel piece that lies at the front of the hydraulic hammer right between the piston and the pen. The main tasks of the anvils are:
- Direct Energy Transfer: The anvil receives a massive kinetic energy generated by the piston movement and concentrates to the end of the pen (Picor Font).
- Poston Protection: This piece acts as a protective shield and prevents the piston from colliding directly. This prevents the piston's injury and fracture, which is one of the most expensive components of the hammer.
- Returning absorption: Part of the stroke energy returns to the hammer after the pen collision (stone, concrete, etc.). With its own design, the ankle attracts part of these vibrations and kicks and prevents them from transferring to the internal components of the hammer.
Due to these vital tasks, the process of producing all kinds of anvils of the Beckf Picor Shovel should be performed with the highest precision using special steel alloys capable of tolerance of high stress, pressure and heat.
چرا کیفیت در تولید سندان بکهد پیکور بیل مکانیکی حیاتی است؟
Using a poor or inappropriate anchor can lead to a chain of costly problems: early fracture of the pen: an inferior anchor cannot properly transmit energy and may cause asymmetric stresses in the pen and lead to breaking it. Damage to the piston: In case of erosion or fracture of the anvas, the standard gap between the piston and the pen is lost and the likelihood of the two pieces and the piston crushing increases dramatically. Reduce the power of destruction: The anvils made of inappropriate materials, instead of transferring energy, waste part of it in heat or vibration, which reduces the hammer impact power. Flooding of Kate and Orings: Excessive vibrations caused by inferior sealing, causing rapid burnout of the sealing parts (floods) and lead to hydraulic or nitrogen oil leakage. Increasing Maintenance Costs: Finally, all of this means stopping work, increasing the frequency of repair shops, and spending heavy costs to replace parts and repairs.
Shah Hosseini Steel Collection, with full awareness of these challenges, has built the process of producing all kinds of anvils of the Beckf Picor Bill based on the principles of accurate engineering and strict quality control.
فرآیند تولید انواع سندان بکهد پیکور بیل مکانیکی در فولاد تراش شاه حسینی
Production of a high quality piece is the result of an engineered and accurate process. In Shah Hosseini steel, this process includes the following steps:
مرحله ۱: انتخاب مواد اولیه (فولاد آلیاژی)
The first and most important step is to choose the right material. Special alloy steels such as the 41404140 (CK45) or 43404340 (VCN150/VCN200) and similar grades are used to produce the Beck Bagur Bill. These steels have the following characteristics because of their alloying elements such as chrome, molybdenum and nickel: High hardness: High hardness capability after heat treatment. Excellent abrasion resistance: The ability to maintain shape and dimensions against continuous friction with pen and piston. Toughness High: Resistance to failure caused by heavy and sudden blows. Heat resistance: Ability to maintain mechanical properties at high temperatures that occur during the hammer operation.
مرحله ۲: ماشین‌کاری دقیق با دستگاه‌های CNC
After the initial cutting of the steel, the components enter the turning and milling stage. At this stage, using the most advanced CNC (computer numerical control) devices, the piece is formed in accordance with engineering maps and the precise dimensions of the original sample (OEM). Dimensional accuracy at this stage is critical, as any external tolerance can affect the performance of the entire hammer set. The expertise of our operators and the high technology of the devices guarantees the production of the highest precision.
مرحله ۳: عملیات حرارتی (سخت‌کاری)
This step is the heart of the process of producing and the main distinction of a high quality ankle from inferior specimens. The piece of machine enters the special heat treatment furnaces. In a controlled process, the piece is heated to a specified temperature (usually above 2 ° C) and then cool quickly in a cooling environment (oil or water). This thermal shock (Quench) creates a marshogenic structure in the steel and greatly increases its hardness.
then the "tune" step is done. At this point, the piece is heated to a lower temperature and holds the temperature for a specified period of time. This reduces the crisp and fragility caused by the initial stroke stage and increases the toughness of the piece. Correct and engineered heat treatment guarantees that the produced anvil is hard and resistant at the same time, while not being fractured against heavy blows. Shah Hosseini's Specialty Steel Specialty in this field is one of the main pillars of our products in the production of all kinds of anchor Beckhod Picor Bill.
مرحله ۴: سنگ‌زنی نهایی و کنترل کیفیت
After heat treatment, surfaces of an anonymous contact with the piston and pen are designed to the desired surface using precision stone machines. This minimizes friction and prevents premature wear of parts. Finally, each piece of manufactured is subjected to careful quality control (QC) inspections. These inspections include: Dimensional Control: Using accurate tools such as micrometer, caliomers and special gauges. Hardness testing: To ensure the accuracy of heat treatment. Ocular Inspection and Crack Testing (
معرفی انواع سندان بکهد پیکور تولیدی در فولاد تراش شاه حسینی
We are proud to have the ability to produce all kinds of anvils of the Beckf Picor Bill for a wide range of world -renowned brands of IKI hydro -hammer hammers. Some of these brands are: Susan (Susan): Manufacturing of SB70, SB81, SB121, SB130 and… Komatsu: Production of parts for JTHB series hammer. Furukawa: The production of anvils for different models of F and HB Series. MSB (MSB): Production of parts for saga series hammer. Demo (DAEMO): Manufacturing of anvils for DMB models. Indico: Production of parts for the MES hammer series. Pokotc (Poqutec): And other reputable Korean and European brands.
چگونه بهترین سندان را برای چکش هیدرولیکی خود انتخاب کنیم؟
- Exact Identification of the hammer model: The first step is to know the exact model of the hydraulic hammer. This information is usually found on the plaque carved on the hammer body.
- Buying from a reputable manufacturer: Instead of buying anonymous and inexpensive parts, go to reputable manufacturers or sellers such as Shah Hosseini steel. A reputable manufacturer guarantees the quality of its products and uses the raw materials and standard production processes.
- The appearance of the piece: A high quality anvil has clean machine -made surfaces, without spicy or sharp edges without any cracks or surface cavities.
- Warranty and sales service: Shah Hosseini Cash Steel Guarantees the quality of the manufacture of all kinds of anvils of the Beckfur Shovel and assures its customers.
چرا فولاد تراش شاه حسینی را برای خرید سندان پیکور انتخاب کنیم؟
Specialty and Experience: For years focusing on producing all kinds of anvils of the Beckf Picor Bill has given us a profound knowledge in this area. Unbeatable Quality: We use the best alloy steels and the most accurate production and heat processing processes to build our products. Competitive Price: By eliminating intermediaries and direct supply from the factory, we have been able to provide customers with world -class products at a very reasonable price. Complete Inventory: We have a complete warehouse for the anvils for most of the common models of hydraulic hammer hammers in Iran and we can meet your needs as quickly as possible. Free Specialized Advice: Our experts are ready to provide you with free advice on choosing the right piece and providing technical solutions to extend the life of the hydraulic hammer. Custom Production: Unique ability to reverse engineering and making rare parts is one of our biggest competitive advantages.
نتیجه‌گیری
Beck Bekd Picor Bill is a small but extremely vital piece that depends on the performance, durability and productivity of your hydraulic hammer. Investing in a high -quality piece of a valid source is quite justified in the long run by reducing repair costs, preventing work from stopping and increasing efficiency. Shah Hosseini Steel Collection is proudly committed to providing the highest quality and competitive price products as a specialized center for the production of the Land Bill Bill in Iran.